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The kit(???) has just arrived, I don't think you can tell from the picture I'm crying - This was suppose to be an airplane ???, a bunch of sticks some plywood and tubing, the only thing resembling any kind of airplane part was the wheels.
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The winter had passed and it does start to look like an airplane, the wings and tail are done, the fuselage well under construction, I'm about half way at this point.
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The end of summer, time to take the plane to the airport, yes I did turn a few heads along the way, I had no trailer and the trip was only 8 miles.
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So this is the original version, built exactly as the plans show, note the flat top.I wasn't trying to make a point of not modifying anything, I just didn't know any better. The plane went through many changes since, as I was getting more experience and new ideas
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This is the second version, added spinner, nose cowling, strut fairing, drooped tips wheel pants, but still a flat top and the original landing gear, it gave me noticeable increase in performance but didn't do anything for the comfort level and I realized later on that was really needed to make this plane more practical and enjoyable
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This is the latest version, many changes here were geared towards raising the comfort level and aren't visible on the picture, new instrument panel with GPS, radio, ANR headset, 10 gal fuel tank, interior upholstery/sound insulation, contoured seat, in flight trim, fiberglass landing gear and tail spring, new "lord type" engine mounts, openable (is this a real word ???) window, parachute, pull start inside the cockpit, internal pushrod aileron controls and round fuselage top.
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Here is a good pic of the nose job, note that the bottom of the fuselage curves up decreasing the front fuselage profile, cut down (up ???) by 4 inches, good for drag reduction and improves the look as the desired cowling shape is much more manageable this way, compare the cowl pic above. I did the same on my new minimax and it was very easy done by cutting two slots into the bottom longerons the length of the bent, inserting pieces of flat stock into the cuts and glue up this laminate in a simple jig to desired shape.
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| Redesigned aileron controls, this system is cheaper, lighter, easier to build, eliminates the high static friction of the push-pull cables and enables differential aileron throw about 2:1 (the v shape angle of the lower horn does that). Basically the same as the Airbike.
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Elevator pushrod control mod,
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Nose wheel conversion
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Fitting the new rear window over the new turtle deck, note the turtle deck doesn't look anything like the one on plans, this one is made out of 1.5 mm plywood bent around two ply formers, very easy and quick to build and very light weight, it goes only up to the rear window bottom, not all the way behind the pilot.
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All finished back there, here you can see the chute instalation fiberglass top and botom window trims and aileron controls pushrod just behind the forward edge of the rear window
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| The interior finish, the material is from Wallmart auto department, it is sold in rolls of diffrent colors like blue, geay or black for use as truck beds liners. Very light waight and easy to work with, Installed with 3M super 77 contact spray adhesive (home depot) In the place of the wing root is a foam rib covered with same material
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| The bulkhead behind the pilot is 1 inch foam covered the same way. That bulkhead renders the transparency of the rear window rather useless but cuts down the noise level considerable by blocking that echo effect from the rear, This was suggested by a friend (smart one) when I mentioned to him the high noise level bothered me, it really worked. |
| It always amazes me to what effort, complication and expense some people are willing to go to build a trim system, with all kinds of pulleys bell cranks or electrical devices. I'm firmly convinced that every airplane should have an in flight adjustable trim and I would not have a plane without it but it doesn't need to be expensive or complicated, a simple "model airplane like" solid wire push pull control works great. The second "mixture" lever on the dual throttle quadrant is used to operate the trim. There is also a fixed spring hooked up to the stick that takes up the weight of the elevator |
| The fiberglass landing gear, I flew with the original solid gear for three years and its perfectly usable strong and relyable landig gear but changing to this fiberglass one was like going from riding a horse wagon to driving a Cadilac, not to mention the clean instalation |
| Off to Sun"n"fun we go, Here I finished the last rebuilt, not flown yet, I just put all the parts on and took it to the show. Check the piles of snow around the house |
| Sun"n"Fun, The ultimate reward for your work, you get to take your plane to the show, hang out with all the "Airheads" and talk about your plane. That�s Paul Burns with his plane next to me. |
| And this is what it's all about. |